About the Ford Fusion Hybrid
Ford Fusion Hybrid History
The hybrid electric version of the Ford Fusion was announced at the 2005 North American International Auto Show. At that time Ford announced the Fusion was scheduled to be introduced in early 2009 for the 2010 model year, for a suggested retail price of US$27,270. The new Fusion Hybrid and Fusion Sport officially debuted at the Greater Los Angeles Auto Show in November 2008.
For more backstory, check out the Ford Fusion Hybrid Wikipedia page.
Ford Fusion Hybrid Battery Specs
Drive Battery
| 2010-2012 Fusion Hybrid | 2013-2020 Fusion Hybrid | |
| Manufacturer | Sanyo | |
| Battery Type | NiMH | Lithium Ion |
| Storage | 1.4kWh | 1.4kWh |
| Voltage | 275V |
Key Fob Battery
The Ford Fusion Hybrid key fob uses a CR2450 battery.
These batteries can sometimes be found in your grocery store, and can always be found online:
Shop CR2450 Batteries on Amazon
Battery Replacement Instructions
To change the key fob battery
- Remove the valet key from the key fob
- Separate the key fob halves by inserting the key partially back into the slot and twisting and prying
- With the two halves apart, remove the old battery by pulling back on the two tabs holding it in place.
- Reinstall the new battery in the same orientation
- Recombine the two halves and re-insert the valet key to complete the job.
Ford Fusion Hybrid Powertrain Specs
| 2010-2012 | 2013-2020 | |
| Engine | Gasoline I4 2.5L Atkinson cycle | Gasoline I4 2.0L Atkinson cycle |
| Transmission | Continuously Variable Transmission | Continuously Variable Transmission Ford HF35 eCVT |
| Power | Gasoline: 156hp (116kW) Electric: 106hp (79kW) | 185hp (138kW) 130ft/lbs (180Nm) |
| Battery | 1.4 kWh lithium-ion | |
| Drive Type | FWD | FWD |
| Lug Pattern | 5×4.5 inches (5×114.3mm) | 5×4.25 inches (5x108mm) |
| Lug Nut Size | M12 x 1.5 | M12 x 1.5 |
| Center Hub Bore | 67.1mm | 2.5 inches 63.4mm |
Ford Fusion Hybrid Technical Service Bulletins
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TSB #SSM 48238 – 2019/10/3 – 8922
2010-2012 Fusion HEV
2010-2011 Milan HEV
2011-2012 MKZ HEV
Reduced Electric Vehicle Operation
Some 2010-2012 Fusion hybrid electric vehicle (HEV), 2010-2011 Milan HEV and 2011-2012 MKZ HEV vehicles may experience reduced electric vehicle operation and increased gasoline engine operation. Do not attempt repairs at this time. Engineering is investigating, monitor OASIS for updates.
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Bookmark TSB Search to stay up to date on Fusion Technical Service Bulletins.
Consult Your Ford Fusion Hybrid Owners Manual
Please consult your Ford Fusion Hybrid Factory Repair Manual for all repair instructions and technical how-to. You can find easy-to-follow DVD copies of these on eBay:
Ford Fusion Hybrid Factory Repair Manual DVDs (eBay)
Where to Find an Electric Car Battery Replacement for the Ford Fusion Hybrid
Finding an electric car battery replacement can be difficult, but it doesn’t have to be. Here is a list of vendors that may offer replacement electric car batteries for the Ford Fusion Hybrid:
eBay – A safe and effective way to find a replacement battery for your vehicle. Excellent seller reputation scores give you the confidence to know you will get the battery you require.
Ford Fusion Hybrid batteries on eBay
Dorman Products – Dorman is a trusted name in the automotive industry. They have built their reputation on quality products on a wide range of applications.
Dorman Part #587-019 – Ford Fusion 2010-2012 Replacement Battery
Bumblebee Batteries – Located in Gresham, Oregon, Bumblebee offers some of the best battery replacements for all electric vehicles.
GreenBean Batteries – “Born out of the need for a better hybrid battery, Green Bean Battery was built around the core of creating a reliable reconditioned hybrid battery and extending the hybrid battery life. Since our humble beginnings, we have grown to create a proprietary hybrid battery reconditioning process that puts our hybrid batteries in a league of their own.”
GreenTec Auto – Established in 2012, with 3 brothers working at their father’s auto repair shop, GreenTec Auto’s mission is to create effective and sustainable solutions for you and your vehicle. “Nothing ends up in a landfill.” With over 20 service centers across the United States, there is sure to be a location near you.
What to expect when purchasing a replacement battery for your hybrid
The process for purchasing a battery for your Ford Fusion Hybrid can include a few surprises:
- Core Charges – A “core charge” is where a vendor charges you a fee as collateral until you send them the part that you are replacing, in this case the battery pack. It is not unusual to see a core charge be the same price as your used battery, typically around $1000-3000.
- Shipping Charges – Batteries are heavy! You can’t exactly toss one in the mailbox. Some vendors will include the cost of batteries in your purchase. Others may charge you anywhere from $100 to $300 to ship. You may also be assessed an additional charge to deliver to a residential address.
- Packaging – If you need to ship your battery to a vendor, you may want to consider the cost of packaging. Typically if you are returning a core, you can simply put your old battery in the same packaging that your replacement battery came in, and ship it back. Be extra careful when packing your battery as most vendors require a core battery to be able to be refurbished, and you may not receive back your core charge if the battery is damaged in transit.
Ford Fusion Community
Ford Fusion Hybrid Forums – fordfusionhybridforum.com – A forum community dedicated to Ford Fusion Hybrid owners and enthusiasts. Join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more.
Ford Fusion Club – www.fordfusionclub.com – Dedicated to all Ford Fusions, the Ford Fusion Club forum has a section dedicated solely to Fusion, Milan and Zephyr Hybrids filled with rich information.